Parts from ISO 9001 and IATF 16949 Certified Manufacturers info@surfing-solutions.com

Heavy Duty Truck Parts

Our Scope of Supply

A brake disc on its hub, the wheel off

Brake Drums and Discs

Brake drums machined and balanced, brake discs, brake shoes and S cam shafts, by part number.

Line drawing of a truck wheel hub with studs, and a king pin with its bushes

Wheel Ends

Wheel hubs, king pin kits, wheel studs and nuts, made to the OEM number or your drawing.

A mechanic at the radiator of a truck, the cab tilted forward for service

Radiators and Coolers

Copper brass and aluminium radiators, cores and tanks, charge air coolers, oil coolers and water pumps.

A silicone oil fan clutch with its electric control connector

Fan Clutches

Silicone oil and electromagnetic fan clutches, electronically controlled clutches and complete fan and clutch assemblies, by OEM number.

Line drawing of a multi leaf truck spring with its U bolts

Leaf Springs

Multi leaf and parabolic springs with their hangers, brackets, shackles, U bolts, centre bolts and spring pins, and equalisers and torque rods.

A set of engine valves standing in a row

Engine Parts

Cylinder liners, pistons and engine valves for truck and bus engines, and exhaust manifolds and flywheel housings.

A six cylinder diesel engine cylinder head, machined

Cylinder Heads

Bare and complete cylinder heads for diesel truck and bus engines, machined and matched to the OEM number.

An engine gasket set: a multi layer steel cylinder head gasket, a valve cover gasket, manifold and oil pan gaskets and crankshaft oil seals

Engine Gaskets

Cylinder head gaskets in multi layer steel, composite, graphite and copper, full gasket sets, manifold, turbocharger and oil pan gaskets, and oil seals for diesel truck and bus engines.

Technical
Specifications

Typical ranges. Ask for parts outside them.

Brake drums

300 mm to 420 mm across, 25 kg to 70 kg

Radiator cores

Up to 1,200 mm in height

Batch

From 50 pieces per part number

Lead time

6 to 10 weeks after approval

Matched From

OEM number or your drawing

Packed

By part number, on pallets

What Comes With
Every Truck Parts Order

Drums That Run True

Balance and runout of every brake drum checked, with a balancing report for the order.

Coolers Leak Tested

Every radiator and cooler is tested under air pressure before it is packed, with the leak test report.

Springs Set to Load

Load and camber of leaf springs checked on samples from each batch, and hardness on every batch.

Ready for the Workshop

A packing list by part number and pallet, with photographs, so a workshop can fit parts from the pallet.

Molten iron poured into sand moulds, one ladle at a time

How Heavy Duty Truck Parts Are Made

  • Casting and MachiningDrums, hubs, hangers and housings, cast in iron or steel and machined to the drawing.
  • BalancingBrake drums balanced so they run true on the axle.
  • Spring MakingLeaves cut, hot formed, quenched and tempered, shot peened, then set to load and camber.
  • Core BuildingRadiator cores soldered in copper and brass or brazed in aluminium, then fitted with tanks.
  • Leak TestingEvery radiator and cooler tested under air pressure before it is packed.
  • Forging and Heat TreatmentKing pins, U bolts and axle parts forged, hardened and ground.

Common Truck
Part Materials

Grey and Ductile Iron

Brake drums in grey iron EN-GJL-250 or alloyed grey iron; hubs, hangers and brackets in ductile iron EN-GJS-500-7.

Spring and Alloy Steel

Leaf springs in 50CrV4 or 55Cr3; king pins and U bolts in 20MnCr5 case hardening steel or 42CrMo4.

Standards We Work To

  • EN 1561, Grey IronEN-GJL-250 for brake drums
  • EN 1563, Ductile IronEN-GJS-500-7 for hubs and hangers
  • EN 10089, Spring Steel50CrV4, 55Cr3
  • EN 10084, Case Hardening20MnCr5 for king pins
  • EN 10204, CertificatesType 3.1 material test certificate

Extra Checks
When You Ask for Them

  • Fatigue test of spring samples
  • Magnetic particle inspection of king pins and hangers
  • Salt spray test of painted parts
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